How a Heated Roller Laminator Saves Money

Every school has one. Teachers and scrapequals less electricity used and less wear. Not only
bookers say it is one of their favorite tools. Yet,is this good for your pocketbook, but good for
in these tough economic times, the laminator isthe environment as well.
often one of the first pieces of equipment toA heated roller laminator results in much less
remain idle. This does not have to be so. With awaste than a heat shoe laminator. Much like inkjet
heated roller laminator, you can reduce yourprinters, a large part of the cost of laminating
laminating costs without sacrificing quality.does not stem from the laminator itself, but the
First, let me provide a quick lesson on laminators.consumable supplies used. Standard laminating film
Roll laminators come in a multitude of sizes,can be as expensive as $50 per roll. By minimizing
configurations, and costs. Laminators generallyeven just a few feet of waste per roll, large
operate in two ways. A heat shoe laminatorsavings can be had. A heated roller laminator
consists of curved pieces of coated metal thatminimizes waste in two ways. First, when a heat
surround the laminating rollers. This metal isshoe laminator is warming up, only the portion of
heated up and the laminating film is pulled acrossthe laminating rollers that are closest to the heat
the shoes to melt the adhesive on the laminatingshoes are being heated. The back sides of the
film. The rollers simply provide the pressure tolaminating rollers remain cool. This results in a
stick the film to the item you are laminating. Therepeating foggy pattern on the first several prints
second type of laminator is a heated rollerthat are laminated because the cooler sides of
laminator. Just as it sounds, the rollers in a heatedthe laminating rollers lower the temperature of
roller laminator, which are normally made of silicon,the laminating film below the film's melt
are heated and thus melt the adhesive andtemperature before the appropriate amount of
provide the pressure for laminating at the samepressure can be applied. Unless the laminator
time.operator rotates the rollers during warm up, the
So how can a heated roller laminator save youfirst few feet of laminating film is wasted. This is
money? It boils down to two factors: heat andnot the case with the heated roller laminator
waste. Let's look at each of these in more detail.because the rollers are uniformly heated. Second,
In order to melt the adhesive on laminating film,the clarity of laminated prints tends to be better
heat must be applied. A standard 1.5 mil laminatingwith a heated roller laminator. The laminating film is
film that is commonly used in schools generallypulled across the heat shoes in a heat shoe
melts around 275 degrees. Now, with a heat shoelaminator. Any dust or burrs on the heat shoe can
laminator, there is a small gap in between thescratch the laminating film as it is pulled across the
heat shoe, where the heat is applied, and theheat shoes.
rollers, where the pressure is applied. Because noIn the past, heated roller laminators have been
heating occurs in this gap, the laminating film coolsoverly expensive when compared to heat shoe
down in between the heat shoe and the roller.laminators. GBC manufactures a popular heated
This often requires the laminator to be heated toroller school laminator, however the price is much
a temperature much higher than 275 degrees,higher than standard heat shoe laminators.
using more electricity and increasing the wear onHowever, Banner American Products, a
the laminator's internal heating element. A heatedCalifornia-based manufacturer, recently introduced
roller laminator does not require the laminator toa low-priced heated roller laminator called the
be heated over the operating temperature of theEasyLam School Budget. The EasyLam Budget is
laminating film because the film is constantly inhalf the price of existing heated roller laminators
contact with the heat source as pressure isand is manufactured in the US. Start saving today
applied to the item being laminated. Lower heatwith a heated roller laminator.